Butt Welding Machine Do The Inspection Work Regularly

Butt Welding Machine The equipment needed for welding process----welding equipment, including welding machine, welding process equipment and welding aids.

Every enterprise or individual engaged in welding work wants to give full play to the performance of the equipment and prolong the service life of the machine. To achieve this goal, in addition to the correct use of welding equipment according to operating procedures, but also regular maintenance and maintenance work. The following on the torch, wire feeding device and welding machine maintenance points are explained.

I. Vzdrževalni stroj za čelno varjenje

1. Conduct regular inspection and replacement of conductive nozzle.

Because the diameter of the worn conductive nozzle becomes larger, the arc is unstable, the weld appearance deteriorates or the sticky wire (back to burn), the conductive nozzle end is glued on the splash, the wire feed will become not smooth, the conductive nozzle is screwed tightly, the thread connection will be heated and die.

2. The spring hose is regularly cleaned and replaced.

Spring cev dolgo časa po uporabi, se bo nabralo veliko železovega prahu, prahu, žice, kot je prevleka, tako da žična napajalna nestabilnost. Zato je pomembno, da ga redno čistite, ga zvijete in tapkate, otresete in odpihnete s stisnjenim zrakom. Mast na cevi je treba s čopičem sprati v olju in nato pihati s stisnjenim zrakom. Vzmetna cev Če je napačna žica ali se zaradi resnih deformacij upogne, morate novo cev zamenjati. Treba je potrditi, da je cev primerna za premer in dolžino uporabljene žice in da se na odrezani površini ne zdi, da bi se zarezala.

3. Preverite izolacijski obroč.

Če odstranite izolacijski obroč, se brizg prilepi na šobo, da šobo vodi z električno nabitim delom. Gorilnik lahko zgore zaradi kratkega stika. Hkrati morajo biti za enakomerno zaščito pretoka plina nameščeni izolacijski obroči.

II. Maintenance of wire feeding equipment

1. Dodajte nastavitev tlaka

The wire feeding roller pressure should be adjusted according to the diameter of the wire. If the pressure is not enough, the wire will slip, the pressure is too large, welding wire will be carved, deformed. If the use of cored wire, wire feeding wheel to add pressure than the solid wire smaller.

2. Nastavitev naprave za ravnanje žice

The adjustment method of the welding wire straightening device varies according to the type of machine, and should be adjusted to the suitable position of the welding wire diameter According to the manufacturer's mark.

3. Namestitev varilne žične plošče

Če namestitev ni nameščena, žična plošča pri vrtenju tvega padec, kar ima resne posledice. Preverite, ali je zavorni blok ali zapah zanesljivo nameščen.

4. Wire feeding wheels and the diameter of the wires used

It must be fitted with a wire feed wheel suitable for the diameter of the wire, and check whether the number engraved on the roller is consistent with the diameter of the wire.

5. The abrasion and fouling of the wire feeding roller groove

Preverite utor žičnega valja, ali je obraba, površina utora izrezljana, ali je prah oprijema utora, železni prah, prevleka žice itd. Med čiščenjem obrišite z bombažno krpo in tako naprej.

6. Vodite pregled svilene ustnice

Nameščen v kolesu za dovajanje žice pred in po obrabi vodilnih svilenih ust ali če kolo za dovajanje žice ni vodoravno, bo povzročilo upogibanje žice, zato je treba redno pregledovati in popravljati nestabilnost podajanja žice.

Tretjič, vzdrževanje varilnega stroja

Najprej je treba opozoriti, da je treba pri izvedbi notranjega ali zunanjega priključka varilnega aparata Terminalni pregled stikalo za napajanje zapreti, preden ga lahko izvedemo.

1. Do the inspection work regularly. For example, check the welding machine power, the cooling fan rotation is smooth, whether there is abnormal vibration, sound and odor occurs, gas leakage, welded wire joints and insulation of the bandage is lax or peeling off, welding cable and the wiring parts are abnormal heating phenomenon.

2. Since the welder is forced to air cooling, it is easy to inhale dust from the surrounding area and accumulate in the machine. So we can periodically use clean and dry compressed air to blow the dust off the welder's interior. In particular, transformers, reactance coils and coil coils between the gap and power semiconductor parts to be specially cleaned.

3. Check the wiring parts of power wiring regularly. The force side, the output side of the terminal, as well as the wiring of the external wiring parts, wiring parts of the line and other locations of the wiring screws are loose, rust to remove the rust to make contact with good conductivity.

4. Dolgotrajna uporaba varilnega stroja bo neizogibno naredila lupino zaradi dotika in deformacij, rje in poškodb, notranji deli bodo tudi ubiti, zato bo pri letnem vzdrževanju in pregledu opravljena zamenjava okvarjenih delov in popravilo lupine in deli ojačitve izolacije in druga celovita popravila. Zamenjava okvarjenih delov pri vzdrževanju najboljših je lahko vedno zamenjava novih izdelkov, da se zagotovi delovanje varilca.

The above-mentioned regular maintenance and inspection can reduce the occurrence of welding failure, although it takes some time and energy, but can prolong the life of welder, and can improve the efficiency of operation, ensure the performance of welder and improve safety. is the welding work must not neglect an important content.

IV. Three important points for automatic welding equipment

1, flexible and diverse solder way, at the same time to support spot welding and drag welding (pull welding), automatic solder equipment All the parameters can be set by customers themselves to adapt to a variety of difficult solder operation and micro-solder process, all the solder parameters can be accompanied by the welding point coordinate program read and save, to achieve the flexibility of the solder operation.

2, soldering iron components can be arbitrary angle, arbitrary azimuth adjustment, control of the Iron group of the R-axis, can be 360 degrees of free rotation, according to different pads and components arbitrarily set the number of tin, preheating time and solder time, to achieve a variety of solder joints of the complex welding process, to achieve a variety of solder operations.